© 2019 New Era Machines. All Rights Reserved.

Our Equipment

Crafted with most advanced specifications and latest technology

Mixers

Mixers

  • Capacity
    • Ranging from 70 Kg up to 1200 Kg of Dough
  • Features
    • High Speed, Horizontal Dough Mixer
    • Stainless Steel Drum, Shaft and Beater
    • Mixing Drum foreseen with Water Jacket
    • Tilt angle upto 140 Degrees
    • Modular unit
    • Hygienic design
    • Centralized lubrication as standard
  • Options
    • Both side Tilter
    • Customized In Feed openings on top
    • CE/UL certification
  • Controls
    • PLC system with HMI Display
    • Recipe management system
    • Dough temperature on HMI
FeedingDough Feeding Systems

Dough Feeding Systems

  • Process
    • Mixed Dough is unloaded from the Mixer to a Dough Trough
    • Mixed Dough can also be dumped directly into the Dough Feeding System
    • Mixed dough passes through the Feeder to process and make it into Brick Shape suitable for Hard Dough and Crackers or it is formed in small Kibbles suitable for Rotary Moulding Machine
    • Various designs of Feeders are available in order to maintain the standing time depending on the process if required
    • This dough is then passed through a metal detection conveyor
    • Contaminated dough is then rejected off the line and rest if fed into the process
  • Application
    • Soft Dough
    • Hard Dough & Crackers
  • Salient Features
    • Length of the conveyor can be customized according to capacity and line requirement
    • Dough level sensors at the forming station gives feedback to the system in order to have correct levels of feeding in the hoppers
  • Options
    • CE/UL Certification
  • Controls
    • PLC System with Centralized HMI display
    • Recipe Management System
FeedingDough Feeding Systems

Dough Feeding Systems with Star Roll Sheeter

  • Process
    • Dough can directly be dropped into the hopper of Star Roll Sheeter or a Tilter or Lifter Cum Tilter can be used depending on the Layout
    • Star Roll Sheeter is deployed to produce dough lumps that can be directly fed to cutting line or passed through a rotary kibbler to break down into small pieces for Moulding lines.
    • System can be foreseen with a Metal detector and Rejection System.
  • Application
    • Hard Dough Biscuits
    • Crackers
    • Soft Dough (With Kibbler Unit)
  • Salient Features
    • Receiving Hopper in Stainless Steel
    • Individual Drive for Star Rolls
    • Individual Drive for Web
  • Options
    • Dough Level Control in Receiving Hopper
    • CE/UL Certification
  • Controls
    • PLC System with Centralized HMI display
    • Recipe Management System
FormingSheeters

3 Roll Sheeter

  • Technology
    3 Roll Sheeting machine to receive dough lumps in hopper and produce endless and homogenous dough sheet for cutting line.
  • Application
    For Applications Roll Sheeting machine to receive dough lumps in hopper and produce endless and homogenous dough sheet for cutting line.
  • Salient Features
    For Salient Features Roll Sheeting machine to receive dough lumps in hopper and produce endless and homogenous dough sheet for cutting line.
  • Options
    For Options Roll Sheeting machine to receive dough lumps in hopper and produce endless and homogenous dough sheet for cutting line.
  • Controls
    For Controls Roll Sheeting machine to receive dough lumps in hopper and produce endless and homogenous dough sheet for cutting line.
FormingSheeters

5 Roll Sheeter

  • Technology
    5 Roll Sheeting machine to receive dough lumps in hopper and produce endless and homogenous dough sheet for cutting line.
  • Application
    • Hard Dough Biscuits
    • Crackers
    • Various varieties produced/processed using Rotary
    • Cutting Process
  • Salient Features
    • One Pair of Grooved Sheeting Rollers on Top
    • One pair of Ground Gauge Rollers on Bottom
    • One Grooved Sheeting Roller for Scrap on Top
    • Gap Between Rolls adjustable
    • Individual Drive for Each Roll
    • Customized capacity of Stainless Steel Receiving Hopper
    • Receiving Hopper is partitioned to keep scrap isolated from fresh dough.
    • Closed Loop Pressure Measurement in Compression Chamber with speed
    • control for top pair of sheeting rolls.
    • Scrapper with Catch trays provided on Gauge Rolls
    • Modular Unit with Delivery Web
    • Hygienic Design
  • Options
    • Water Circulation in Rolls
    • Motorized Roll Gap Adjustment
    • Sheet Thickness Measurement System
    • Dough Level Control in Receiving Hopper
    • CE/UL Certification
  • Controls
    • PLC System with HMI display
    • Recipe Management System
    • Digital Gap Readout
FormingLaminator

Horizontal Laminators

  • Technology
    Horizontal Cut Sheet Laminator comprising of a 3 or 5 Roll Sheeting machine and a layering table with delivery conveyor assembly placed separately and connected to each other though a conveyor. This machine provides great flexibility as there is a possibility to install various options like a set of reduction gauge rolls or sprinklers/applicators in between. This machine is deployed in a cracker line to produce a laminate of multiple sheets of specified thickness stacked one on top of each other.
  • Application
    • Hard dough biscuits
    • Crackers
    • Various varieties produced/processed using Rotary Cutting Process
  • Salient Features

    Sheeting Machine of Choice Layering Table Assembly Comprising of

    • Receiving Web
    • Servo Driven Compensation Table
    • Pneumatically Actuated Knife Assembly
    • Servo Driven Layering Table
    • Delivery Conveyor
  • Options
    • Water Circulation in Rolls
    • Motorized Roll Gap Adjustment
    • Sheet Thickness Measurement System
    • Dough Level Control in Receiving Hopper
    • CE/UL Certification
  • Controls
    • PLC System with HMI display
    • Recipe Management System
    • Digital Gap Readout
FormingLaminator

Vertical Laminator

  • Technology
    Vertical Cut Sheet Laminator comprising of a 5 Roll Sheeting machine This machine is deployed in a cracker line to produce a laminate of multiple sheets of specified thickness stacked one on top of each other.
  • Salient Features

    5 Roll Sheeter Comprising of

    • One Pair of Grooved Sheeting Rollers on Top
    • One pair of Ground Gauge Rollers on Bottom
    • One Grooved Sheeting Roller for Scrap on Top
    • Gap Between Rolls adjustable
    • Individual Drive for Each Roll
    • Customized capacity of Stainless Steel Receiving Hopper
    • Receiving Hopper is partitioned to keep scrap isolated from fresh dough.
    • Closed Loop Pressure Measurement in Compression Chamber with speed control for top pair of sheeting rolls.
    • Scrapper with Catch trays provided on Gauge Rolls

    Layering Table Assembly Comprising of

    • Receiving Web
    • Servo Driven Compensation Table
    • Pneumatically Actuated Knife Assembly
    • Servo Driven Layering Table
    • Delivery Conveyor
  • Options
    • Water Circulation in Rolls
    • Motorized Roll Gap Adjustment
    • Sheet Thickness Measurement System
    • Dough Level Control in Receiving Hopper
    • CE/UL Certification
  • Controls
    • PLC System with HMI display
    • Recipe Management System
    • Digital Gap Readout
FormingGuage Rolls

Guage Rolls

  • Technology
    Gauge Roll Units deployed to reduce sheet thickness in progressive stages before cutting. The number of reduction stages is decided as per product or capacity requirements.
  • Application
    • Hard dough biscuits
    • Crackers
    • Various varieties produced/processed using Rotary Cutting
    • Process
  • Salient Features
    • Pair of Ground Rollers - 400mm diameter heavy duty
    • Gap Between Rolls adjustable
    • Individual Drive Motor for Each Roll with variable speed setting
    • Individual Side to Side Gap Adjustment by two independent Servo Motors with Position feedback.
    • Rolls foreseen with scrappers with catch tray
    • Modular Unit with Delivery Web
    • Hygienic Design
  • Options
    • Water Circulation in Rolls
    • Motorized Roll Gap Adjustment
    • Sheet Thickness Measurement System
    • In Feed Loop Control
    • CE/UL Certification
  • Controls
    • PLC System with Centralized HMI display
    • Recipe Management System
    • Optical Linear Encoder for Precise Gap Feedback & Control
    • Digital Gap Readout
  • Size Variations
    • ECM 300 Guage Roll
    • GRM 300 Guage Roll
    • ECM 400 Guage Roll
FormingCutting Machines

Single Roll Rotary Cutting

  • Technology
    • Single Roll Rotary Cutting Machine
  • Application
    • Hard dough biscuits
    • Crackers
  • Salient Features
    • 200 mm diameter Cutting Rol
    • Various working widths up to 1.5m band width
    • Individual Drive for Apron
    • Manual Hand Wheel for Backup Roll Pressure Adjustment
    • Hygienic Design
  • Options
    • CE/UL Certification
  • Controls
    • PLC System with Centralized HMI display
    • Recipe Management System
FormingCutting Machines

Twin Roll Rotary Cutting

  • Technology
    • Twin Roll Rotary Cutting Machine
  • Application
    • Hard dough biscuits
    • Crackers
  • Salient Features
    • 300 mm diameter Cutting Roll
    • Various working widths up to 1.5m band width
    • A Pair of two Separate rolls for printing and for cutting
    • Both Rolls are in Sync for proper cutting position
    • Two Individual Backup Rolls
    • Backup Roll Quick Release
    • Individual Drive for Apron
    • Two Servo Motors for Backup Roll Pressure Engagement
    • Hygienic Design
  • Options
    • CE/UL Certification
  • Controls
    • PLC System with Centralized HMI display
    • Recipe Management System
FormingCutting Machines

Cutting Cum Moulding

  • Technology
    Combination unit capable of doing both - hard dough Rotary Cut biscuits as well as soft dough Rotary Moulded cookies within the same machine.
  • Application
    • Hard dough biscuits
    • Crackers
    • Soft Dough Biscuits & Cookies
  • Salient Features
    • 260 mm diameter die roll diameter for Moulding
    • 200 mm diameter Cutting Roll
    • Various working widths up to 1.5m band width
    • Common Drive for Forcing Roll & Die Roll
    • Individual Drive for Apron
    • Manual Hand Wheels for Knife height Adjustment
    • Manual Hand Wheel for Backup Roll Pressure Adjustment
    • Manual Hand Wheel for Forcing Roll - Die Roll Gap Adjustment
    • Stainless Steel Receiving Hopper
    • Hygienic Design
  • Options
    • Dough Level Control in Receiving Hopper
    • CE/UL Certification
  • Controls
    • PLC System with Centralized HMI display
    • Recipe Management System
    • Digital Readout of Forcing Roll to Die Roll Gap
FormingRotary Moulding Machines

302 Series Rotary Moulding

  • Technology
    • Rotary Moulding machine to produce biscuit shapes of soft dough varieties
  • Application
    • Soft Dough Biscuits & Cookies
  • Salient Features
    • 260mm diameter die roll
    • Various working widths up to 1.5m band width
    • Common Drive for Forcing Roll & Die Roll
    • Individual Drive for Apron
    • Manual Hand Wheels for Knife height Adjustment
    • Manual Hand Wheel for Backup Roll Pressure Adjustment
    • Manual Hand Wheel for Forcing Roll - Die Roll Gap Adjustment
    • Reversible Cross Conveyor for Apron Scrapper
    • Stainless Steel Receiving Hopper
    • Modular Unit with Delivery Web
    • Hygienic Design
  • Options
    • Dough Level Control in Receiving Hopper
    • CE/UL Certification
  • Controls
    • PLC System with Centralized HMI display
    • Recipe Management System
    • Digital Readout of Forcing Roll to Die Roll Gap
FormingRotary Moulding Machines

302s Series Rotary Moulding

  • Technology
    • Rotary Moulding machine to produce biscuit shapes of soft dough varieties
  • Application
    • Soft Dough Biscuits & Cookies
  • Salient Features
    • 260 mm / 340 mm diameter die roll
    • Various working widths up to 1.5m band width
    • Two Individual Drives for Forcing Roll & Die Roll
    • Individual Drive for Apron
    • Motorized Knife height Adjustment
    • Motorized Knife angle Adjustment
    • Two independent Servo Motors Backup Roll Pressure
    • Adjustment - side to side
    • Motorized adjustment for Forcing Roll - Die Roll Gap
    • Reversible Cross Conveyor for Apron Scrapper
    • Stainless Steel Receiving Hopper
    • Modular Unit with Delivery Web
    • Hygienic Design
  • Options
    • Dough Level Control in Receiving Hopper
    • CE/UL Certification
  • Controls
    • PLC System with Centralized HMI display
    • Recipe Management System
    • Digital Readout of Forcing Roll to Die Roll Gap
    • Digital Position Readout of Knife Height
    • Digital Position Readout of Knife Angle
    • Digital Position readout of Servo Pressure on Backup Roll
FormingScrap Lift Conveyor

Scrap Lift Conveyor

  • Technology
    • This unit is to take off scrap from the sheeting coming from Rotary Cutting Unit.
    • The scrap lifted from this unit is delivered to a narrow inclined conveyor on the non operator side which takes it back to dough feed hopper.
    • The return point can be foreseen with a reciprocating distributor to uniformly distribute the scrap being returned across the width of the processing system.
  • Application
    • Separates scrap from product and transfers it to a cross conveyor which further delivers to scrap return system for re processing
  • Options
    • Pneumatic Actuator to lifting and running positions.
    • Light barrier for operator's safety in case of pneumatically actuated lifting conveyor.
  • Controls
    • PLC System with Centralized HMI display
    • Recipe Management System
FormingSwiveling Panner Web

Swiveling Panner Web

  • Technology
    This is the last piece of conveyor on processing line. This conveyor takes product coming from Moulding or Cutting and loads it on to the Oven Band. The unit is Swiveling to follow Oven Band so that product is always centered while placement.
  • Application
    • All products
  • Salient Features
    • Deliver nose lift for protection of web from oven band heat when not running.
    • Various working widths up to 1.5m band width
    • Hand wheel for Swiveling action
    • Adjustable Take up Knife or Roller
    • Adjustable delivery knife
    • Delivery arm design customized to facilitate Oven drum
  • Options
    • Automatically Operated Linear actuator for Swiveling action.
  • Controls
    • PLC System with Centralized HMI display
    • Recipe Management System
BakingDirect Forced Convection Oven

Direct Forced Convection Oven

  • Technology
    • Direct Heated Forced Convection Oven.
  • Product Application
    • Soft Biscuits
    • Cookies
    • Wire Cut Products
    • Hard Biscuits
    • Crackers
  • Fuel Options
    • Gas Fired Burners
  • Band Options
    • Solid Steel Band
    • Z47 Wiremesh
    • CB5 Balanced Weave Heavy wire Mesh
    • F4015/K-ST Wiremesh
  • Salient Features
    • High Efficiency due to direct convection technology
    • Flue Gas coming from Torch Burner is mixed directly with recirculation air of bake chamber and then directed on to ducts placed above and below the band. The ducts are thus pressurised and the hot air escapes thorough the nozzle holes which are placed uniformly all across the length and width of both the ducts. The air escaping from these nozzles at a controllable velocity directly impinges on to the product travelling on the band.
    • Humidity control in each heating zone by a steam extraction fan
    • Modular Construction - Very easy to install & commission on site
    • Floating baking chamber design prevents thermal stress on oven frame & Chamber
  • Accesories
    • Band Drive Unit & Band Tensioning Systems - different designs to match band selection.
    • Band Tracking Systems - different designs to match band selection.
    • Delivery End Extraction Hood
    • Choice between various burner manufacturers
  • Controls
    • PLC System with PID Controls & HMI display
    • Recipe Management System
BakingDirect Gas Fired Oven

Direct Gas Fired Oven

  • Technology
    • Multi Ribbon Burner Direct Gas Fired Oven.
  • Product Application
    • Soft Biscuits
    • Hard Biscuits
    • Crackers
  • Fuel Options
    • Gas Fired Burners
  • Band Options
    • Z47 Wiremesh
    • CB5 Balanced Weave Heavy wire Mesh
    • F4015/K-ST Wiremesh
  • Salient Features
    • High Efficiency due to direct heated technology
    • Multiple pipe ribbon burners are installed above and below the band providing direct heat to the product.
    • The best suited for Hard Dough Crackers where product needs very high heat energy
    • Humidity control in each heating zone by a steam extraction fan
    • Modular Construction - Very easy to install & commission on site
    • Floating baking chamber design prevents thermal stress on oven frame & Chamber
  • Accessories
    • Band Drive Unit & Band Tensioning Systems - different designs to match band selection.
    • Band Tracking Systems - different designs to match band selection.
    • Delivery End Extraction Hood
    • Choice between various burner manufacturers
  • Controls
    • PLC System with PID Controls & HMI display
    • Recipe Management System
BakingIndirect Radiant Cyclotherm Oven

Indirect Radiant Cyclotherm Oven

  • Technology
    • In-Direct Heated. Heat transfer through radiation of energy from radiator tubes above and below the band.
  • Product Application
    • Soft Biscuits
    • Cookies
    • Wire Cut Products
  • Fuel Options
    • Gas Fired Burners
    • Oil Fired Burners
    • Gas Heavy Oil Burners
  • Band Options
    • Solid Steel Band
    • Z47 Wiremesh
    • CB5 Balanced Weave Heavy wire Mesh
    • F4015/K-ST Wiremesh
  • Salient Features
    • Floating baking chamber design prevents thermal stress on oven frame & Chamber
    • Heated flue gas from burner is recalculated in radiator tubes located above and below the band. These tubes get heated up and radiate energy to product travelling in between.
    • Heat distribution & balancing across the width easily adjustable by dampers in each tube.
    • Humidity control in each heating zone by steam extraction damper
  • Accessories
    • Band Drive Unit & Band Tensioning Systems - different designs to match band selection.
    • Band Tracking Systems - different designs to match band selection.
    • Delivery End Extraction Hood
  • Controls
    • PLC System with PID Controls & HMI display
    • Recipe Management System
BakingHybrid Oven

Hybrid Oven

  • Technology
    • Can be design as combination of any of the two - Direct Gas Fired Multi Burner / Direct Heated Forced Convection Oven / Indirect Radiant Cyclotherm Oven
  • Product Application
    • Soft Biscuits
    • Cookies
    • Wire Cut Products
    • Hard Biscuits
    • Crackers
  • Fuel Options
    • Gas Fired Burners
  • Band Options
    • Z47 Wiremesh
    • CB5 Balanced Weave Heavy wire Mesh
    • F4015/K-ST Wiremesh
  • Salient Features
    • High Efficiency due to direct heated technology
    • Very flexible to many different types of products.
    • Humidity control in each heating zone by a steam extraction fan
    • Modular Construction - Very easy to install & commission on site
    • Floating baking chamber design prevents thermal stress on oven frame & Chamber
  • Accessories
    • Band Drive Unit & Band Tensioning Systems - different designs to match band selection.
    • Band Tracking Systems - different designs to match band selection.
    • Delivery End Extraction Hood
    • Choice between various burner manufacturers
  • Controls
    • PLC System with PID Controls & HMI display
    • Recipe Management System
Post Baking

Following Conveying Machines are available from NEM :

Cooling
Conveyors
Turn
Tables
Stackers
section
Packing
Table
Special Applicators

Following Special Applicators are available from NEM :

Sugar
Sprinkler
Salt
Sprinkler
Oil Spray with
Drain Conveyor
Flour
Applicator
Seed
Sprinkler
Fat and Flour
Applicator
Milk
Spray
Air Skinning
Unit
Mixers

Mixers

  • Capacity
    • Ranging from 70 Kg up to 1200 Kg of Dough
  • Features
    • High Speed, Horizontal Dough Mixer
    • Stainless Steel Drum, Shaft and Beater
    • Mixing Drum foreseen with Water Jacket
    • Tilt angle upto 140 Degrees
    • Modular unit
    • Hygienic design
    • Centralized lubrication as standard
  • Options
    • Both side Tilter
    • Customized In Feed openings on top
    • CE/UL certification
  • Controls
    • PLC system with HMI Display
    • Recipe management system
    • Dough temperature on HMI
FeedingDough Feeding Systems

Dough Feeding Systems

  • Process
    • Mixed Dough is unloaded from the Mixer to a Dough Trough
    • Mixed Dough can also be dumped directly into the Dough Feeding System
    • Mixed dough passes through the Feeder to process and make it into Brick Shape suitable for Hard Dough and Crackers or it is formed in small Kibbles suitable for Rotary Moulding Machine
    • Various designs of Feeders are available in order to maintain the standing time depending on the process if required
    • This dough is then passed through a metal detection conveyor
    • Contaminated dough is then rejected off the line and rest if fed into the process
  • Application
    • Soft Dough
    • Hard Dough & Crackers
  • Salient Features
    • Length of the conveyor can be customized according to capacity and line requirement
    • Dough level sensors at the forming station gives feedback to the system in order to have correct levels of feeding in the hoppers
  • Options
    • CE/UL Certification
  • Controls
    • PLC System with Centralized HMI display
    • Recipe Management System
FormingSheeters

3 Roll Sheeter

  • Technology
    3 Roll Sheeting machine to receive dough lumps in hopper and produce endless and homogenous dough sheet for cutting line.
  • Application
    For Applications Roll Sheeting machine to receive dough lumps in hopper and produce endless and homogenous dough sheet for cutting line.
  • Salient Features
    For Salient Features Roll Sheeting machine to receive dough lumps in hopper and produce endless and homogenous dough sheet for cutting line.
  • Options
    For Options Roll Sheeting machine to receive dough lumps in hopper and produce endless and homogenous dough sheet for cutting line.
  • Controls
    For Controls Roll Sheeting machine to receive dough lumps in hopper and produce endless and homogenous dough sheet for cutting line.
FormingSheeters

5 Roll Sheeter

  • Technology
    5 Roll Sheeting machine to receive dough lumps in hopper and produce endless and homogenous dough sheet for cutting line.
  • Application
    • Hard Dough Biscuits
    • Crackers
    • Various varieties produced/processed using Rotary
    • Cutting Process
  • Salient Features
    • One Pair of Grooved Sheeting Rollers on Top
    • One pair of Ground Gauge Rollers on Bottom
    • One Grooved Sheeting Roller for Scrap on Top
    • Gap Between Rolls adjustable
    • Individual Drive for Each Roll
    • Customized capacity of Stainless Steel Receiving Hopper
    • Receiving Hopper is partitioned to keep scrap isolated from fresh dough.
    • Closed Loop Pressure Measurement in Compression Chamber with speed
    • control for top pair of sheeting rolls.
    • Scrapper with Catch trays provided on Gauge Rolls
    • Modular Unit with Delivery Web
    • Hygienic Design
  • Options
    • Water Circulation in Rolls
    • Motorized Roll Gap Adjustment
    • Sheet Thickness Measurement System
    • Dough Level Control in Receiving Hopper
    • CE/UL Certification
  • Controls
    • PLC System with HMI display
    • Recipe Management System
    • Digital Gap Readout
FormingLaminator

Horizontal Laminators

  • Technology
    Horizontal Cut Sheet Laminator comprising of a 3 or 5 Roll Sheeting machine and a layering table with delivery conveyor assembly placed separately and connected to each other though a conveyor. This machine provides great flexibility as there is a possibility to install various options like a set of reduction gauge rolls or sprinklers/applicators in between. This machine is deployed in a cracker line to produce a laminate of multiple sheets of specified thickness stacked one on top of each other.
  • Application
    • Hard dough biscuits
    • Crackers
    • Various varieties produced/processed using Rotary Cutting Process
  • Salient Features

    Sheeting Machine of Choice Layering Table Assembly Comprising of

    • Receiving Web
    • Servo Driven Compensation Table
    • Pneumatically Actuated Knife Assembly
    • Servo Driven Layering Table
    • Delivery Conveyor
  • Options
    • Water Circulation in Rolls
    • Motorized Roll Gap Adjustment
    • Sheet Thickness Measurement System
    • Dough Level Control in Receiving Hopper
    • CE/UL Certification
  • Controls
    • PLC System with HMI display
    • Recipe Management System
    • Digital Gap Readout
FormingLaminator

Vertical Laminator

  • Technology
    Vertical Cut Sheet Laminator comprising of a 5 Roll Sheeting machine This machine is deployed in a cracker line to produce a laminate of multiple sheets of specified thickness stacked one on top of each other.
  • Salient Features

    5 Roll Sheeter Comprising of

    • One Pair of Grooved Sheeting Rollers on Top
    • One pair of Ground Gauge Rollers on Bottom
    • One Grooved Sheeting Roller for Scrap on Top
    • Gap Between Rolls adjustable
    • Individual Drive for Each Roll
    • Customized capacity of Stainless Steel Receiving Hopper
    • Receiving Hopper is partitioned to keep scrap isolated from fresh dough.
    • Closed Loop Pressure Measurement in Compression Chamber with speed control for top pair of sheeting rolls.
    • Scrapper with Catch trays provided on Gauge Rolls

    Layering Table Assembly Comprising of

    • Receiving Web
    • Servo Driven Compensation Table
    • Pneumatically Actuated Knife Assembly
    • Servo Driven Layering Table
    • Delivery Conveyor
  • Options
    • Water Circulation in Rolls
    • Motorized Roll Gap Adjustment
    • Sheet Thickness Measurement System
    • Dough Level Control in Receiving Hopper
    • CE/UL Certification
  • Controls
    • PLC System with HMI display
    • Recipe Management System
    • Digital Gap Readout
FormingGuage Rolls

Guage Rolls

  • Technology
    Gauge Roll Units deployed to reduce sheet thickness in progressive stages before cutting. The number of reduction stages is decided as per product or capacity requirements.
  • Application
    • Hard dough biscuits
    • Crackers
    • Various varieties produced/processed using Rotary Cutting
    • Process
  • Salient Features
    • Pair of Ground Rollers - 400mm diameter heavy duty
    • Gap Between Rolls adjustable
    • Individual Drive Motor for Each Roll with variable speed setting
    • Individual Side to Side Gap Adjustment by two independent Servo Motors with Position feedback.
    • Rolls foreseen with scrappers with catch tray
    • Modular Unit with Delivery Web
    • Hygienic Design
  • Options
    • Water Circulation in Rolls
    • Motorized Roll Gap Adjustment
    • Sheet Thickness Measurement System
    • In Feed Loop Control
    • CE/UL Certification
  • Controls
    • PLC System with Centralized HMI display
    • Recipe Management System
    • Optical Linear Encoder for Precise Gap Feedback & Control
    • Digital Gap Readout
  • Size Variations
    • ECM 300 Guage Roll
    • GRM 300 Guage Roll
    • ECM 400 Guage Roll
FormingCutting Machines

Single Roll Rotary Cutting

  • Technology
    • Single Roll Rotary Cutting Machine
  • Application
    • Hard dough biscuits
    • Crackers
  • Salient Features
    • 200 mm diameter Cutting Rol
    • Various working widths up to 1.5m band width
    • Individual Drive for Apron
    • Manual Hand Wheel for Backup Roll Pressure Adjustment
    • Hygienic Design
  • Options
    • CE/UL Certification
  • Controls
    • PLC System with Centralized HMI display
    • Recipe Management System
FormingCutting Machines

Twin Roll Rotary Cutting

  • Technology
    • Twin Roll Rotary Cutting Machine
  • Application
    • Hard dough biscuits
    • Crackers
  • Salient Features
    • 300 mm diameter Cutting Roll
    • Various working widths up to 1.5m band width
    • A Pair of two Separate rolls for printing and for cutting
    • Both Rolls are in Sync for proper cutting position
    • Two Individual Backup Rolls
    • Backup Roll Quick Release
    • Individual Drive for Apron
    • Two Servo Motors for Backup Roll Pressure Engagement
    • Hygienic Design
  • Options
    • CE/UL Certification
  • Controls
    • PLC System with Centralized HMI display
    • Recipe Management System
FormingCutting Machines

Cutting Cum Moulding

  • Technology
    Combination unit capable of doing both - hard dough Rotary Cut biscuits as well as soft dough Rotary Moulded cookies within the same machine.
  • Application
    • Hard dough biscuits
    • Crackers
    • Soft Dough Biscuits & Cookies
  • Salient Features
    • 260 mm diameter die roll diameter for Moulding
    • 200 mm diameter Cutting Roll
    • Various working widths up to 1.5m band width
    • Common Drive for Forcing Roll & Die Roll
    • Individual Drive for Apron
    • Manual Hand Wheels for Knife height Adjustment
    • Manual Hand Wheel for Backup Roll Pressure Adjustment
    • Manual Hand Wheel for Forcing Roll - Die Roll Gap Adjustment
    • Stainless Steel Receiving Hopper
    • Hygienic Design
  • Options
    • Dough Level Control in Receiving Hopper
    • CE/UL Certification
  • Controls
    • PLC System with Centralized HMI display
    • Recipe Management System
    • Digital Readout of Forcing Roll to Die Roll Gap
FormingRotary Moulding Machines

302 Series Rotary Moulding

  • Technology
    • Rotary Moulding machine to produce biscuit shapes of soft dough varieties
  • Application
    • Soft Dough Biscuits & Cookies
  • Salient Features
    • 260mm diameter die roll
    • Various working widths up to 1.5m band width
    • Common Drive for Forcing Roll & Die Roll
    • Individual Drive for Apron
    • Manual Hand Wheels for Knife height Adjustment
    • Manual Hand Wheel for Backup Roll Pressure Adjustment
    • Manual Hand Wheel for Forcing Roll - Die Roll Gap Adjustment
    • Reversible Cross Conveyor for Apron Scrapper
    • Stainless Steel Receiving Hopper
    • Modular Unit with Delivery Web
    • Hygienic Design
  • Options
    • Dough Level Control in Receiving Hopper
    • CE/UL Certification
  • Controls
    • PLC System with Centralized HMI display
    • Recipe Management System
    • Digital Readout of Forcing Roll to Die Roll Gap
FormingRotary Moulding Machines

302s Series Rotary Moulding

  • Technology
    • Rotary Moulding machine to produce biscuit shapes of soft dough varieties
  • Application
    • Soft Dough Biscuits & Cookies
  • Salient Features
    • 260 mm / 340 mm diameter die roll
    • Various working widths up to 1.5m band width
    • Two Individual Drives for Forcing Roll & Die Roll
    • Individual Drive for Apron
    • Motorized Knife height Adjustment
    • Motorized Knife angle Adjustment
    • Two independent Servo Motors Backup Roll Pressure
    • Adjustment - side to side
    • Motorized adjustment for Forcing Roll - Die Roll Gap
    • Reversible Cross Conveyor for Apron Scrapper
    • Stainless Steel Receiving Hopper
    • Modular Unit with Delivery Web
    • Hygienic Design
  • Options
    • Dough Level Control in Receiving Hopper
    • CE/UL Certification
  • Controls
    • PLC System with Centralized HMI display
    • Recipe Management System
    • Digital Readout of Forcing Roll to Die Roll Gap
    • Digital Position Readout of Knife Height
    • Digital Position Readout of Knife Angle
    • Digital Position readout of Servo Pressure on Backup Roll
FormingScrap Lift Conveyor

Scrap Lift Conveyor

  • Technology
    • This unit is to take off scrap from the sheeting coming from Rotary Cutting Unit.
    • The scrap lifted from this unit is delivered to a narrow inclined conveyor on the non operator side which takes it back to dough feed hopper.
    • The return point can be foreseen with a reciprocating distributor to uniformly distribute the scrap being returned across the width of the processing system.
  • Application
    • Separates scrap from product and transfers it to a cross conveyor which further delivers to scrap return system for re processing
  • Options
    • Pneumatic Actuator to lifting and running positions.
    • Light barrier for operator's safety in case of pneumatically actuated lifting conveyor.
  • Controls
    • PLC System with Centralized HMI display
    • Recipe Management System
FormingSwiveling Panner Web

Swiveling Panner Web

  • Technology
    This is the last piece of conveyor on processing line. This conveyor takes product coming from Moulding or Cutting and loads it on to the Oven Band. The unit is Swiveling to follow Oven Band so that product is always centered while placement.
  • Application
    • All products
  • Salient Features
    • Deliver nose lift for protection of web from oven band heat when not running.
    • Various working widths up to 1.5m band width
    • Hand wheel for Swiveling action
    • Adjustable Take up Knife or Roller
    • Adjustable delivery knife
    • Delivery arm design customized to facilitate Oven drum
  • Options
    • Automatically Operated Linear actuator for Swiveling action.
  • Controls
    • PLC System with Centralized HMI display
    • Recipe Management System
BakingDirect Forced Convection Oven

Direct Forced Convection Oven

  • Technology
    • Direct Heated Forced Convection Oven.
  • Product Application
    • Soft Biscuits
    • Cookies
    • Wire Cut Products
    • Hard Biscuits
    • Crackers
  • Fuel Options
    • Gas Fired Burners
  • Band Options
    • Solid Steel Band
    • Z47 Wiremesh
    • CB5 Balanced Weave Heavy wire Mesh
    • F4015/K-ST Wiremesh
  • Salient Features
    • High Efficiency due to direct convection technology
    • Flue Gas coming from Torch Burner is mixed directly with recirculation air of bake chamber and then directed on to ducts placed above and below the band. The ducts are thus pressurised and the hot air escapes thorough the nozzle holes which are placed uniformly all across the length and width of both the ducts. The air escaping from these nozzles at a controllable velocity directly impinges on to the product travelling on the band.
    • Humidity control in each heating zone by a steam extraction fan
    • Modular Construction - Very easy to install & commission on site
    • Floating baking chamber design prevents thermal stress on oven frame & Chamber
  • Accesories
    • Band Drive Unit & Band Tensioning Systems - different designs to match band selection.
    • Band Tracking Systems - different designs to match band selection.
    • Delivery End Extraction Hood
    • Choice between various burner manufacturers
  • Controls
    • PLC System with PID Controls & HMI display
    • Recipe Management System
BakingDirect Gas Fired Oven

Direct Gas Fired Oven

  • Technology
    • Multi Ribbon Burner Direct Gas Fired Oven.
  • Product Application
    • Soft Biscuits
    • Hard Biscuits
    • Crackers
  • Fuel Options
    • Gas Fired Burners
  • Band Options
    • Z47 Wiremesh
    • CB5 Balanced Weave Heavy wire Mesh
    • F4015/K-ST Wiremesh
  • Salient Features
    • High Efficiency due to direct heated technology
    • Multiple pipe ribbon burners are installed above and below the band providing direct heat to the product.
    • The best suited for Hard Dough Crackers where product needs very high heat energy
    • Humidity control in each heating zone by a steam extraction fan
    • Modular Construction - Very easy to install & commission on site
    • Floating baking chamber design prevents thermal stress on oven frame & Chamber
  • Accessories
    • Band Drive Unit & Band Tensioning Systems - different designs to match band selection.
    • Band Tracking Systems - different designs to match band selection.
    • Delivery End Extraction Hood
    • Choice between various burner manufacturers
  • Controls
    • PLC System with PID Controls & HMI display
    • Recipe Management System
BakingIndirect Radiant Cyclotherm Oven

Indirect Radiant Cyclotherm Oven

  • Technology
    • In-Direct Heated. Heat transfer through radiation of energy from radiator tubes above and below the band.
  • Product Application
    • Soft Biscuits
    • Cookies
    • Wire Cut Products
  • Fuel Options
    • Gas Fired Burners
    • Oil Fired Burners
    • Gas Heavy Oil Burners
  • Band Options
    • Solid Steel Band
    • Z47 Wiremesh
    • CB5 Balanced Weave Heavy wire Mesh
    • F4015/K-ST Wiremesh
  • Salient Features
    • Floating baking chamber design prevents thermal stress on oven frame & Chamber
    • Heated flue gas from burner is recalculated in radiator tubes located above and below the band. These tubes get heated up and radiate energy to product travelling in between.
    • Heat distribution & balancing across the width easily adjustable by dampers in each tube.
    • Humidity control in each heating zone by steam extraction damper
  • Accessories
    • Band Drive Unit & Band Tensioning Systems - different designs to match band selection.
    • Band Tracking Systems - different designs to match band selection.
    • Delivery End Extraction Hood
  • Controls
    • PLC System with PID Controls & HMI display
    • Recipe Management System
BakingHybrid Oven

Hybrid Oven

  • Technology
    • Can be design as combination of any of the two - Direct Gas Fired Multi Burner / Direct Heated Forced Convection Oven / Indirect Radiant Cyclotherm Oven
  • Product Application
    • Soft Biscuits
    • Cookies
    • Wire Cut Products
    • Hard Biscuits
    • Crackers
  • Fuel Options
    • Gas Fired Burners
  • Band Options
    • Z47 Wiremesh
    • CB5 Balanced Weave Heavy wire Mesh
    • F4015/K-ST Wiremesh
  • Salient Features
    • High Efficiency due to direct heated technology
    • Very flexible to many different types of products.
    • Humidity control in each heating zone by a steam extraction fan
    • Modular Construction - Very easy to install & commission on site
    • Floating baking chamber design prevents thermal stress on oven frame & Chamber
  • Accessories
    • Band Drive Unit & Band Tensioning Systems - different designs to match band selection.
    • Band Tracking Systems - different designs to match band selection.
    • Delivery End Extraction Hood
    • Choice between various burner manufacturers
  • Controls
    • PLC System with PID Controls & HMI display
    • Recipe Management System
Post Baking

Following Conveying Machines are available from NEM :

Cooling Conveyors
Turn Tables
Stackers
Packing Table
Special Applicators

Following Special Applicators are available from NEM :

Sugar
Sprinkler
Salt
Sprinkler
Oil Spray with
Drain Conveyor
Flour
Applicator
Seed
Sprinkler
Fat and Flour
Applicator
Milk
Spray
Air Skinning
Unit

Got a question regarding the equipment or need help with the spare parts?

Contact Us

NEM

Majara Road, Sahnewal Distt.,
Ludhiana - 141120

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