What is the secret behind producing consistently delicious biscuits within a minimal time? Well, it’s the magic of automated biscuit making machines. At a time when every minute counts, pressure is on biscuit companies to increase their efficiency, maintain the quality, and reduce the costs of their operations. Automation has become the game changer, and the big focus of this change has been the automatic biscuit-making machine.
Trusted biscuit making machine manufacturers have transformed the production line through top-notch engineering and high technology automation. Automated biscuit lines not only make the entire process of making and mixing dough and packaging fast, but they also make the biscuit producers extremely productive and reliable.
Let’s explore the exceptional benefits of biscuit making machines in terms of improving productivity and quality of your biscuit production.
Why Automation is a Game-Changer in Biscuit Production?
Conventional methods of biscuit making require extensive manual efforts at each phase of production i.e., shaping, baking, cooling, and packing. Not only did this method restrict scaling, but it also created inconsistencies and human errors.
Automated biscuit making machinery: designed with precision, speed, and efficiency. They have the following to offer:
- Increased Output per Hour
- Less Human Resources & Failures
- Consistency in The Quality of Products
- Lower Energy and Wastage of Resources
- Compliance to Hygiene Requirements
The bakery processing equipment market size throughout the world was approximated to be USD 14,057.4 million, and by 2030, the market is expected to rise at a CAGR of 6.7%. A large part of this growth is coming to the industry due to automation in emerging markets.
Inside the Efficiency: Automated Biscuit Making Lines
The manufacturing of biscuits today is not the same as it was, as it has now adopted full automation to guarantee its precision, fast, and the same standard in its deliciousness. The following are some of the exemplary state-of-the-art biscuit making lines that have reshaped the industry with the help of intelligent automation.
1. Wire-cut Cookie Production Line
Perfect to use with: Butter Cookies, Shortbread, Center-Filled Cookies
There is the fully automated system, skillfully handling high-entry soft doughs that are rich in fats. The line is uniform in size, shape, and texture, including ware preparation, that is to say, wire-cutting, baking, going all the way back to the preparation of dough; thus, there is no need to create something by hand.
Advantage: Less reliance on labor and still able to maintain the hand-made high-quality that consumers prefer.
2. Rotary Moulded Biscuit Line
In highly-producing premises, with the help of rotary moulders and automated baking ovens, it is possible to produce products in large numbers with minimal wastages. The process of automation provides uniform thickness to allow the thousands of biscuits to have the same complex imprints, especially for digestive biscuits, milk biscuits, etc.
This biscuit line, if purchased from trusted suppliers, can produce up to 2000 kg/hour, which is perfect when it comes to high-demand operations.
3. Hard-Biscuit Production Line
The sheeting, gauging, cutting, and scrap recovery in this line are made in a single process. It has tunnel ovens that are energy-efficient and have exact thermal zoning, which makes sure of optimal bake profiles for hard biscuits such as Marie biscuits, salty snacks, bread bars, etc.
Also, it conserves energy and minimizes the use of dough by over 30%.
4. Sandwich Biscuit Baking Line
Best used: Cream Filled Biscuits, Constituent Cookies
On this line, batter is put in machines that automatically sandwich biscuits with flavored creams, i.e., chocolate, vanilla, fruit, and in perfect alignment and filling precision. It guarantees safety of products and shelf life through hygienic sealing.
Advantage: Capable of producing up to 1500 sandwiches/minute with little product waste and no match consistency.
Productivity and Quantifiable Gains from Automation
The increase in productivity that comes with automated biscuit making machines does not stay at speed alone, but they:
- Reduce Downtime: Automated systems are less demanding when it comes to maintenance and downtimes as they have self-diagnostics.
- Process Reliability: Automated machines easily perform forming, baking, and weighing so that each batch of biscuits can be predictably reliable.
- Data-Driven Flow Production: Biscuit manufacturers also have access to real-time production continuously and can modify parameters in real-time with integrated PLC and HMI controls.
Smart Automation: the First Step towards Future-Ready Biscuit Manufacturing
Modern-day biscuit manufacturers are not advertising to single consumers as before. Flexibility in production has factored in, following the increasing demand of gluten-free, vegan, organic, and low-sugar produce.
The flexibility of New Era automatic biscuit making machines is the key to their design, the ability to make rapid recipe changes, work with a variety of recipes, textures, and doses of dough, as well as produce varying sizes of batches, all with no loss to efficiency.
Our systems are also plugged into Artificial Intelligence and machine learning programs to do predictive maintenance and real-time optimization. Such intelligent automation is not only productive but future-proofs your processes in a forever-changing marketplace.
Conclusion
The current hypercompetitive situation in the biscuit business makes it absolutely mandatory to automate. Using quality and effective biscuit making machines in New Era, bakeries can improve their productivity tremendously, cut down their operation expenses, and be able to provide quality products in all their locations.
New Era has solutions that are not only smart and high performing, whether you are going to upgrade your present line or are in the process of constructing a biscuit plant of your own.
Ready to automate your biscuit making machines, Contact Now!
FAQs
What kinds of biscuits does New Era machine work on?
The variety of products that our machines could generate is quite broad, including wire-cut cookies and cream biscuits, Marie, digestive, and crackers.
What are the advantages of automated machines in relation to hygiene?
With the limited contact of humans and the use of stainless-steel elements, they decrease the probability of contamination and comply with the international food safety standards.
Will I be able to adjust the machines to special recipes?
So is our equipment? Yes! We can build modular machines to meet the unique needs of a particular ingredient, shape, or packaging format.
What post-sales services does New Era offer?
We provide installation services, training the operator, and regular maintenance, places of spare parts, and technical support 24/7 in any corner of the world.