Hard Biscuit Production Line

New Era Machines designs and manufactures an exhaustive array of hard biscuit & cracker production lines and baking systems encompassing leading technologies of the new era. Develop a delicious range of unsweetened, semi-sweetened, savoury biscuits like sugar glazed, choco filled & marie biscuits among others along with a variety of salty and sweet flavoured crackers including soda and potato crackers with our superior rotary cutting machines for hard dough biscuits.

Cocktail Cracker with Herbs

Cocktail Cracker with Herbs

Choco Filled Biscuit

Choco Filled Biscuit

Cocktail Cracker

Cocktail Cracker

Cream Cracker with Herbs

Cream Cracker with Herbs

Hard Dough Biscuit

Hard Dough Biscuit

Marie Biscuit

Marie Biscuit

Petit Beurre

Petit Beurre

Potato Cracker

Potato Cracker

Soda Cracker

Soda Cracker

Sugar Glazed Biscuit

Sugar Glazed Biscuit

Sugar Glazed Cream Cracker

Sugar Glazed Cream Cracker

ROTARY CUTTING LINE FOR HARD DOUGH BISCUITS

Mixing Systems Image

Mixing Systems

High-speed mixers can be used for a wide range of doughs, including hard biscuits. It can also be effectively used for creaming applications. The modular dough processing equipment can be customized to perform suitably for different needs and specifications.

Key Highlights

Capacity from 70 kg-1000 kg/batch
Capacity from 70 kg-1000 kg/batch
Direct Drive Mechanism, No Chain, No Belt
Direct Drive Mechanism, No Chain, No Belt
Recipe Management System through Touch Panel
Recipe Management System through Touch Panel
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Feeding Systems

Dough feeding is the initial step in the manufacturing of high-quality baking products. Our feeding system carefully manages the mixed ingredients and maintains it’s required consistency. The feeding system comes equipped with a variety of features from precise dough distribution to automatic dough feed control that help manufacture top-quality hard dough biscuits & crackers among other types.

Key Highlights

Precise Dough Distribution
Precise Dough Distribution
Automatic Dough Feed Control
Automatic Dough Feed Control
Automatic Detection and Rejection
Automatic Detection and Rejection
Gear Object
Forming Systems Image

Forming Systems

The forming process transforms the dough into unique shapes and seamlessly transfers the shaped biscuits to the baking systems. New Era’s forming systems combine flexibility with advanced engineering. Our engineering minds have designed & developed systems that meet a diverse types of project requirements. Whether you need a sheeting line, a lamination line for hard biscuits or crackers, or a short footprint sheeting line, we provide them all.

Key Highlights

Precise weight control
Precise weight control
Complete Automatic control through Touch Panels
Complete Automatic control through Touch Panels
Recipe Management System
Recipe Management System
Bottom Biscuit Image
Forming Gear Object

Baking Systems

We offer a wide portfolio of industrial baking ovens from direct gas-fired ovens, indirect convection ovens to hybrid ovens that are crafted to deliver excellent performance & efficiency. Baking of hard dough biscuits generally involves a wire mesh band and systems that can meet low moisture content criteria, New Era Machines premier tunnel ovens ensure you get the perfect mix of them all without ever compromising on quality.

Direct Gas
Fired Oven

Direct Gas
Fired Oven

Convection Oven

Convection Oven

Indirect Radiant
Cyclotherm Oven

Indirect Radiant
Cyclotherm Oven

Hybrid Oven

Hybrid Oven

Key Highlights

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Accurate Moisture control
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Low Energy Consumption
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Accurate colour control
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Post Baking Systems

Top-class cooling is an integral part of the biscuit production process. Our turnkey baking lines consist of bespoke post-baking systems that are tailor-made to meet the demands of the operator. The post-baking systems ensure appropriate cooling, handling of various biscuit types like hard dough biscuits & crackers before systematically transferring them for packaging. We offer a range of post-baking options from cooling conveyors to turn tables & stackers that can be customised as per specific needs.

  • Cooling Conveyors
  • Turn-Tables
  • Stackers
  • Packing table

Key Highlights

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Customized Layout Options
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Accurate Biscuit Handing
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HMI Control

Special Applicators

Special applicators can be integrated into the hard biscuit production lines to augment the entire process. These applicators can be added to pre or post-baking systems depending on the product specification. The incorporation of special applicators in the manufacturing of hard dough biscuits & crackers enhances their flavour & provides it a unique taste that creates a lasting impression.

Sugar & Salt Sprinkler Sugar & Salt Sprinkler
Applicator Hover Image
Oil Spray with
Drain Conveyor Oil Spray with
Drain Conveyor
Applicator Hover Image
Flour Applicator & Seed Sprinkler Flour Applicator & Seed Sprinkler
Applicator Hover Image
Fat and Flour
Applicator Fat and Flour
Applicator
Applicator Hover Image
Milk
Spray Milk
Spray
Applicator Hover Image
Air
Skinning Unit Air
Skinning Unit
Applicator Hover Image
Special Applicators biscuit